ESSENTIAL DUTIES AND RESPONSIBILITIESUnder the direction of the Tool and Die Supervisor, works from plots to plan and perform the work required to construct and troubleshoot metal forms (dies) used in manufacturing precision metal parts. EDUCATION AND EXPERIENCE- High School Diploma or GED- Nine months of experience in die making- Ability to read plots; basic mathematical ability- Working knowledge of metric measuring system, calipers, micrometers, and dial gaugesPreferred:- Graduate of a two year course in basic machining- Basic programming experience- One or more years of experience in machine shop and/or die making- Ability to perform basic computer functions DUTIESBand Saw Operator:- Selects material by blueprint; makes initial cut- Measures steel plate/bars; keeps inventory of material- Sets band saw to proper position to cut material to sizeManual Milling Machine Operator:- Face mills and squares material to precise measurement- Manually adjusts vise and depth; uses measuring devices- Checks accuracy of workNC Milling Machine Operator:- Face mills to accurate measurement using vertical NC mill- Positions material on magnetic table; ensures flatness- Manually programs machine per instructionsSurface Grinder Machine Operator:- Operates grinder to achieve precision ground surfaces- Positions part on magnetic table; ensures cleanliness- Sets wheel depth; measures with micrometer- Cleans part and work area when completeCNC Programmer/Operator (Laser):- Programs/operates machining center from CAD/CAM program- Arranges materials; adjusts program as needed- Observes operation; corrects errors- Removes, deburrs, and cleans finished partsWire EDM:- Programs/operates EDM for precise shapes- Installs wire; arranges part using measuring devices- Runs CAD/CAM program; monitors accuracy; removes/cleans partHeat Treatment:- Adjusts oven controls ~1700°F/930°C; prepares material- Places material in oven; sets controls by material/hardness- Completes quench/air cool or cryogenic processing as neededDie Assembly:- Assembles dies per blueprint/cut sheet- Modifies dies from outside sources to fit presses- Maintains hardware inventory and orders suppliesOther Duties:- Cleans machines after use; performs daily PM (fluids/lubes)- Completes production documentation; occasionally operates lathe, drills, sharpeners, presses SUPERVISORY RESPONSIBILITIES- Assists and mentors Tool and Die Apprentice(s) TRAINING REQUIREMENTS- Forklift Certification QUALITY STANDARDS- Knowledge of quality, environmental, and company policies; ensure products meet requirements PHYSICAL DEMANDS- Sitting/standing on hard surface for extended periods; stoop, bend, lift up to 50 lbs; reading/computer work; vision 20/40 near/distant (with/without correction) PERSONAL PROTECTIVE EQUIPMENT- Safety shoes, glasses, gloves (as required), ear plugs in production areas WORK ENVIRONMENT- Temperature-controlled plant with noise from presses; dusty, dirty, greasy; exposure to sharp edges and oils